IDEAL Mesh Welders #3961

LIKE NEW

with SCHLATTER Styrocut Straightener & ABB Robot as options

• N.1 IDEAL GA 530 - 3000 mm mesh welding machine.
• N.1 IDEAL GA 400 - 1600 mm mesh welding machine.

OPTIONS:

• N.1 Straightening machine Syrocut Schlatter.
• N.1 ABB robot to turn and stack the mesh.

IDEAL GA 530 - 3000 mm Wire Welding Machine

Cross wire diameter: 3-7mm

Line wire diameter: 3-7mm

Min. line wire pitch: 100mm

Min. cross wire pitch: 100mm

Min. mesh width: 800mm

Max. mesh width: 3000mm

Max. no. of line wires: 50 pcs.

Min. line wire length: 1200mm

Max. line wire length: 4500mm

Line wire loading: automatic, with pre-cut bars up to 4500mm

Pull in unit: servo driven

Cross wire loading: automatic with pre-cut bars up to 3000 mm

No. of welding presses: 26

No. of bottom electrodes: 26

No. of transformers: 10, each 150 kVA at 50% ED

Spacing: 50mm up, 100mm, 150mm

Linear pull out unit: servo driven

PLC: Siemens S7

Amount of possible welds produced per- welding cylinder: (to achieve good weld quality it is recommended to weld one or two line wires per-electrode)

4 welds with cross wire ø 3mm

3 welds with cross wire ø 4mm

2 welds with cross wire ø 5mm

Workspeed:

Depending on the pitch of the cross wire & wire diameters

The cycle time per mesh is calculated as follows:

Cycle time per cross wire 0,8 – 1,8 s

Pull-out of welded mesh

Return of gripping pliers

Input of line wires 5,0 – 7,0 s

Cutting length tolerance is 0,4 mm/m of wire.

Machine data:

Number of transformers: 10 units

AC weld current circuit

Rated capacity per transformer at 50 % ED duty cycle 10 x 150 kVA

Number of pneumatic welding cylinders: 26 pcs.

Type of welding: triphase cascade

Electrode force at 6 bar air supply 5000 N

Electrode distance: 70 mm

Input of supply media by customer

Supply voltage 3phase 400 V/50 Hz.

Section of supply cable up to 90 m length max. 3 x 185 mm2/phase

Section of earth cable up to 90 m length max. 2 x 185 mm2

Delay action fuses 1600 A

Air pressure 6 – 8 bar

Air consumption (aspirated air) 80 NI/cycle

Cooling water consumption at a pressure of 3 bar having a temperature up to 25°C app. 100l/min. (=? 3°C)

Min. needs pre transformer: 400 kVA

Reduction of speed

Maximum line wire overhang

In case of line wire loading carriage 250 mm

Min./max. cross wire lengths 1200 – 4500 mm

Sorting factor 800

Hopper equipped for single tracking

Min./max. cross wire lengths 800 – 3000 mm

Sorting factor 800

Storing capacity of wire container:

Wire ø 4 mm L max: 2600 mm 1500 pcs.

Wire ø 6 mm L max. 3000 mm 1000 pcs

IDEAL GA 400 - 1600 mm Wire Welding Machine

Cross wire diameter: 3.0 – 7.0mm

Line wire diameter: 3.0 – 7.0mm

Max. cross wire length: 1600mm

Max. mesh width: 1600mm

Max. no. of line wires: 16

Line wire loading: 3500mm

Pull in unit: servo-driven

Max. line wire length: 3500mm

Cross wire loading: automatic - one

No. of welding presses: 16

No. of bottom electrodes: 16

No. of transformers: 5 pcs, each 100 kVA at 50% ED

PLC: Siemens S7

OPTIONS:

STRAIGHTENING MACHINE SYROCUT SCHLATTER

Motorize payoff

Machine support

Rotative straightening and cutting unit with displaceable pneumatical shear

Precision measuring unit

Programmable control

Control cables cable channels, wire guiding.

Main data:

Wire diameter: 2– 8mm

Machine adjusted for: 3 - 6mm (straightening rotor & tools) new

Wire length: 100 - 3500mm

Loading capacity per-coil: max. 2000 kg/ each

Switchboard: good condition, 400V, 50Hz

PLC: Siemens S7-1500, new

Motors: Rexroth, new

Air supply:

Pressure: 6 bar

(Dirt and water free, but lightly oiled)

Cooling water: needed

Cutting tolerance max 1mm

Speed: 180m/min – on 3,25 mm and 200m/min on 5,75 mm wire.

ABB ROBOT 6700

Max Mesh size: 2440mm x 4300mm

Min Mesh size: 900mm x 2000mm

Max weight of mesh: max. 40 kg

Number of mats to be stacked max. per min: 2

Stack height: max. 700mm

Gripper of Robot: Length 1500mm x 1200mm width

 -