F&P Steel Purlin Line (New, Ready) #0035

NEW EQUIPMENT

Duplex Type Rollformer with automated section-size change

NC Punching ServoPress

Flying Shear

Line Direction: Left to Right

Paint Colour: RAL603

3.1  EQUIPMENT LIST

-          Decoiler, powered

-          Straightener and Servo Drive Module

-          ServoPress Group

-          Roll Forming Section

-          Flying Shear

-          Outlet Conveyor

-          Automation Equip.

3.2  DECOILER ^

-            Coil inner diameter: 480-550 mm / Max outer diameter: max 1600mm 

-            Hydraulic power expands on the coil inner surface, 4 - jaw mandrel

-            Coil width : 400 mm

-            Max capacity 6t 

-            Workspeed: 0-30m/min adjustable 

-            Single arm holding, pneumatic type strip hold-down regulated by a manometer

-            Loop control with automatic speed adjustment by ultrasonic sensor and 2 photo-cells

-            BOSCH REXROTH Hydraulics (or equivalent)

-            No coil loading car

3.3 STRAIGHTENER & SERVO DRIVE ^

-            CK50 rolls

-            Straightener and feeder rolls hardened for 56~60 HRC and applied surface grinding

-            Gear driven rolls

-            21NiCrMo5 quality gears applied for gas hardening process. Grinding applied to gear profiles

and centres

-            11 roll straightener, 7 straightener rolls, 2 feed rolls and 2 pinch rolls

-            3 set straightener adjustment gearbox

-            Top straightener rolls: adjustable one by one

-            WATTDRIVE Servo feeder gearbox (or equivalent)

-            Helical bevel geared, keyless, shrink disc, precision feeder gearbox

-            SCHNEIDER ELECTRIC Electronic system (or equivalent)

-            BOSCH REXROTH Hydraulic system (or equivalent)

-            Hydraulic unit and valve-block group: BOSCH REXROTH (or equivalent)

-            FESTO Pneumatics

-            Height Adjustment: Manual

3.4 SERVOPRESS ^

-            Programmable NC servo press of our design, with a capacity of 30 tons

-          ... 5 types of punching tool ready on press; the punchings can be made on any coordinates of

the part

-            Tool type: thick – turret

-            Scrap discharge carts under the press

3.5  ROLL FORMING SECTION ^

-            20 station, DUPLEX type

-          Rolls of 1.2379 steel material and hardness between hrc 58-62, by vacuum heat treatment

-            Section size change with NC servo motor system, automatically

-            Thickness adjustment manually

-            Drive: 45kW AC motor (+ inverter) with gearbox

-            Stand drive: gear type transmission

-            Roll shaft diameter: 100mm

-            Bearings Brand: TİMKEN, SKF, FAG (or Equivalent)

3.6  FLYING SHEAR ^

-            Synchronized with rollforming ^

-            Unit of length-cutting operation

-            Servo motor driven, position-controlled

-            Shaped cutting mould set made according to the products

-            4 qty cutting molds are included

-            For section type change, only the cutting moulds are changed

3.7 OUTLET TABLE ^ 6m long

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